Sunday, January 17, 2010

My Research Work

The previous entries in this blog has always focused on my personal dilemmas and decisions. I think it is high time, I write an entry that is different from all those. What else can I write? My research work. My friends keep asking me what exactly am I doing with Solar cells. I am tired of repeating the same old answer "It is fine". I think I should give a very precise answer. Keeping in view of the reader's difficulty in understanding the technical lingo, I hope to keep it simple and easy to understand.

My job : To establish a process flow for the fabrication (making) of high efficiency Silicon based solar cells

Silicon solar cells can achieve theoretical efficiencies of 31%, but industrial solar cells are still reeling at the 16 -17% mark. Experimental cells have demonstrated efficiencies up to 24.5%. My job is to make a solar cell that can give an efficiency of 10-16% to begin with.

How to achieve this : My work is based on an experimental solar cell built by Fraunhofer ISE, Germany, called the PERL cell. You can google it to obtain the paper on PERL cells, if you are interested. I am focusing mainly on the optimization of a light trapping scheme titled,texturing(as shown in first image,Image courtesy: pvcdrom.pveducation.org) on the cell as well as formation of metallic contacts used on the cell.
Where am I now?
Having already fabricated a few prototype solar cells, I am quite well versed with the process flow for an ordinary cell. With this basic premise, I set out to establish the process for PERL cell. Tough and mentally challenging, it needed loads of patience. I have still not reached the tip of the iceberg,
I am on the verge of optimizing the texturing process, and have identified the optimal feature sizes and spacing.Certain technical delays have hampered my progress. A SEM image showing my result is attached herein.
The metal contact process optimization is also at a critical juncture, and am keeping my fingers crossed. Once I am done with both the process optimizations, I would set out to fabricate the replica of a PERL cell at IITB.

I was really running out of ideas for my blog post, and this is the only thing that came to my mind. If you found it dumb and a waste of time, my apologies. If I was able to explain my work at least a couple of readers, I would be happy. I would be happier if anyone wants to ask any queries regarding the same. I would be happiest, if some get fascinated by this work and takes up research as a career. Looking forward to your comments and guidance.

8 comments:

deepak2427 said...

The stuff that you said is out of my grasp...I would like to know more about this...but I don't even know what to ask you... :)
I don't know electronics that much...So forgive me if the question is trivial... :)

When you said identifying the texturing process, what do you actually do...
Does it actually mean some practical analysis like using some instruments (even the computer) or working out mathematical formulae ?

Abhi said...

Looks amazing, but went way above my head :)

Sandeep said...

@Deepak, you can see some squares as well as spacing between them rite..The square size as well as the spacing btw them was optimized after repeated trials. We gt to go the hard way..Trial n error method.Perform n number of expts before we can zero in on one conclusion.

Sandeep said...

@Abhijith bhai..It s quite simple, you ve a pyramid there..Wen light falls into it it gets reflected at the interfaces and moves into the substrate :)

Acj said...

sandeep polichadukki :)

lijo said...

Happy to know, at least one of us is
doing some real and meaningful work.
Post your progress as well. Enjoy the journey and Have fun!. Best wishes.

Unknown said...

enthonnedey ithu?? interim report pole undallo... How did i do that!!!! What am i doing!!!! kollaaam kollaaaam.... :D

Sreehari H said...

really cool man!!